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Brand Division Of Align Production Systems

Steel Air Planks

Move & Position

360° of safe, nearly friction-free movement in an easy to use plank configuration. Manufactured from steel, the planks are durable and are built to last for years of trouble-free operation.
360° of safe, nearly friction-free movement in an easy to use plank configuration. Manufactured from steel, the planks are durable and are built to last for years of trouble-free operation.
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Specs & Sizing
Features
Video Library

Steel Air Planks

Airfloat Air Plank systems offer air caster solutions to moving heavy loads in a convenient plank design. Manufactured from steel, the planks are durable and are built to last for years of trouble-free operation. Airfloat systems are designed to compete - on price and performance - with systems and solutions that are far less flexible, including heavy-duty casters and rollers. Air Planks are available in capacities up to 306,000 lbs and lengths up to 180 inches.
View Air Plank Resources
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Video

Steel Air Caster Planks
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2 Kit
3 Kit
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Length (in)
Length (mm)
Width (in)
Width (mm)
Height (in)
Height (mm)
Average Flow (cfm)
Average Flow (l/s)
Pressure Req'd (psi)
Pressure Req'd (mpa)
Supply Line Size (in)
Supply Line Size (in)
Minimum Lift (in)
Minimum Lift (mm)
Model No.
Model No.
AF04124-2
AF04124-2
Capacity (lbs)
Capacity (kgs)
47,000
21,319
Length (in)
Length (mm)
156
3962
Width (in)
Width (mm)
27
686
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
99
47
Pressure Req'd (psi)
Pressure Req'd (mpa)
35.7
246
Supply Line Size (in)
Supply Line Size (in)
0.375
0.375
Minimum Lift (in)
Minimum Lift (mm)
3/8"
10
Model No.
Model No.
AF04130-2
AF04130-2
Capacity (lbs)
Capacity (kgs)
81,500
36,968
Length (in)
Length (mm)
156
3962
Width (in)
Width (mm)
33
838
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
128
60
Pressure Req'd (psi)
Pressure Req'd (mpa)
36.6
252
Supply Line Size (in)
Supply Line Size (in)
0.375
0.375
Minimum Lift (in)
Minimum Lift (mm)
1/2"
13
Model No.
Model No.
AF04136-2
AF04136-2
Capacity (lbs)
Capacity (kgs)
121,000
54,885
Length (in)
Length (mm)
168
4267
Width (in)
Width (mm)
39
991
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
155
73
Pressure Req'd (psi)
Pressure Req'd (mpa)
36.8
254
Supply Line Size (in)
Supply Line Size (in)
0.5
0.5
Minimum Lift (in)
Minimum Lift (mm)
3/4"
19
Model No.
Model No.
AF04148-2
AF04148-2
Capacity (lbs)
Capacity (kgs)
204,000
92,533
Length (in)
Length (mm)
180
4572
Width (in)
Width (mm)
51
1295
Height (in)
Height (mm)
6.25
159
Average Flow (cfm)
Average Flow (l/s)
212
100
Pressure Req'd (psi)
Pressure Req'd (mpa)
35
241
Supply Line Size (in)
Supply Line Size (in)
0.5
0.5
Minimum Lift (in)
Minimum Lift (mm)
7/8"
22
3 Kit
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Length (in)
Length (mm)
Width (in)
Width (mm)
Height (in)
Height (mm)
Average Flow (cfm)
Average Flow (l/s)
Pressure Req'd (psi)
Pressure Req'd (mpa)
Supply Line Size (in)
Supply Line Size (in)
Minimum Lift (in)
Minimum Lift (mm)
Model No.
Model No.
AF04124-3
AF04124-3
Capacity (lbs)
Capacity (kgs)
70,500
31,978
Length (in)
Length (mm)
156
3962
Width (in)
Width (mm)
27
686
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
148
70
Pressure Req'd (psi)
Pressure Req'd (mpa)
35.7
246
Supply Line Size (in)
Supply Line Size (in)
0.375
0.375
Minimum Lift (in)
Minimum Lift (mm)
3/8"
10
Model No.
Model No.
AF04130-3
AF04130-3
Capacity (lbs)
Capacity (kgs)
122,250
55,452
Length (in)
Length (mm)
156
3962
Width (in)
Width (mm)
33
838
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
192
90
Pressure Req'd (psi)
Pressure Req'd (mpa)
36.6
252
Supply Line Size (in)
Supply Line Size (in)
0.375
0.375
Minimum Lift (in)
Minimum Lift (mm)
1/2"
13
Model No.
Model No.
AF04136-3
AF04136-3
Capacity (lbs)
Capacity (kgs)
181,500
82,327
Length (in)
Length (mm)
168
4267
Width (in)
Width (mm)
39
991
Height (in)
Height (mm)
6
152
Average Flow (cfm)
Average Flow (l/s)
232
109
Pressure Req'd (psi)
Pressure Req'd (mpa)
36.8
254
Supply Line Size (in)
Supply Line Size (in)
0.5
0.5
Minimum Lift (in)
Minimum Lift (mm)
3/4"
19
Model No.
Model No.
AF04148-3
AF04148-3
Capacity (lbs)
Capacity (kgs)
306,000
138,799
Length (in)
Length (mm)
180
4572
Width (in)
Width (mm)
51
1295
Height (in)
Height (mm)
6.25
159
Average Flow (cfm)
Average Flow (l/s)
319
150
Pressure Req'd (psi)
Pressure Req'd (mpa)
35
241
Supply Line Size (in)
Supply Line Size (in)
0.5
0.5
Minimum Lift (in)
Minimum Lift (mm)
7/8"
22
Want to see Air Planks in Action?
View our Application Library

Features

Heavy
Duty
Constructed with steel to create the ultimate, most durable solution to using a plank style air caster system, these Steel Planks will endure bumps and scrapes and still perform at the highest level possible under hundreds of thousands of pounds.
Easy
Maintenance
Uh oh - the unthinkable has happened. The Air Caster under your Air Plank has ripped due to some debris on the floor. We’ve designed our Planks to be easy to repair with slide-out trays to replace the Air Caster without removing the load - leading to minimal downtime and a quick turnaround to get back to moving heavy loads.
Protect
Your Floors
There’s no need to worry about cutting concrete or other flooring conditions. The load is simply spread across the entire Air Planks and floated on a thin film of air throughout your facility. UHMW pads on the bottom of the planks protect your floors from scratches and scrapes when the Planks are deflated.

Air Plank Video Library

 

The Technology of Air

We exist to create material handling solutions for moving and positioning heavy and difficult to position loads with low friction, omnidirectional movement. The Air Caster is a pneumatic device that forms a lubricating film of air between the load and floor surface, similar in principle to a hovercraft or an air hockey table. We provide material handling products and solutions for heavy loads when frictionless, omnidirectional movement is critical.

Related Resources

Learn more about Air Caster technology and how Airfloat works with our partners to develop solutions that save time and optimize budgets.
View Resource Index
case study image

Case Study

Bombardier uses Airfloat to Modernize their Commercial Jet Manufacturing Facility
Read Case Study
case study image

Case Study

Kentucky Trailer Uses Airfloat to Maximize Their Manufacturing Floor Space
Read Case Study
Frequent Questions
Will air casters work on my floor?

Many people believe a perfect floor, polished to a mirror finish, is required in order to use air caster technology. Most Airfloat equipment is designed to operate on machine-troweled concrete. However, the floor does need to be reasonably flat and level. Call 800-888-0018 today to speak with an application engineer to discuss if your floors are up to par for air caster technology to function efficiently.

What are the air requirements?

Most plant air systems and adequate pressure (usually over 80 psi) for air caster technology. However, make sure the airflow is strong enough for the equipment you’re looking into. The required air consumption for the efficient operation of air casters is 3 SCFM per foot of air bearing perimeter.

In what sizes are Airfloat air skids available?

Airfloat Air Skids range in size from 10 inches to 54 inches, with single-skid capacity from 500 pounds to 60,000 pounds per skid. Custom sizes are also available.

1 (800) 888-0018 CONTACT SUPPORT i