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Brand Division Of Align Production Systems

Air Skid: Rigging Kit

Organize & Rig

The perfect turnkey solution for any air caster powered move. The perfect product for riggers everywhere. Available in 3 different sizes, the Rigger Box can be used for moving heavy objects weighing up to 52,500 pounds.
The perfect turnkey solution for any air caster powered move. The perfect product for riggers everywhere. Available in 3 different sizes, the Rigger Box can be used for moving heavy objects weighing up to 52,500 pounds.
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Specs & Sizing
Video Library

Air Skid Rigging Kit

The Air Skid Rigging Kit was designed for end-users needing an easy-to-transport Air Skid solution containing everything needed for operation, including spare parts. The Air Skid Rigging Kit is contained in a 5’ x 2’ Knack Box fitted with custom inserts, making it easy to load and unload. The Rigging Kit is meant for quick deployment at job sites and will fit in the bed of most pick-up trucks for hauling between job sites.
View Rigging Kit Resources
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Video

Rigging Kit Demo
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Video

Moving 80,000 Boilers by Hand with Air Skids
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Rigging Kits
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Length (in)
Length (mm)
Width (in)
Width (mm)
Height (in)
Height (mm)
Average Flow (cfm)
Average Flow (l/s)
Pressure Req'd (psi)
Pressure Req'd (mpa)
Supply Line Size (in)
Supply Line Size (in)
Minimum Lift (in)
Minimum Lift (mm)
Skid Quantity
Skid Quantity
Model No.
Model No.
AF01112-6
AF01112-6
Capacity (lbs)
Capacity (kgs)
18,000
8,182
Length (in)
Length (mm)
60
1524
Width (in)
Width (mm)
24
610
Height (in)
Height (mm)
28
718
Average Flow (cfm)
Average Flow (l/s)
66
31
Pressure Req'd (psi)
Pressure Req'd (mpa)
80
Supply Line Size (in)
Supply Line Size (in)
3/4
3/4
Minimum Lift (in)
Minimum Lift (mm)
1/4"
6
Skid Quantity
Skid Quantity
6
6
Model No.
Model No.
AF01117-6
AF01117-6
Capacity (lbs)
Capacity (kgs)
37,500
17,046
Length (in)
Length (mm)
60
1524
Width (in)
Width (mm)
24
610
Height (in)
Height (mm)
28
718
Average Flow (cfm)
Average Flow (l/s)
94
45
Pressure Req'd (psi)
Pressure Req'd (mpa)
80
Supply Line Size (in)
Supply Line Size (in)
3/4
3/4
Minimum Lift (in)
Minimum Lift (mm)
3/8"
10
Skid Quantity
Skid Quantity
6
6
Model No.
Model No.
AF01120-6
AF01120-6
Capacity (lbs)
Capacity (kgs)
49,500
22,453
Length (in)
Length (mm)
60
1524
Width (in)
Width (mm)
24
610
Height (in)
Height (mm)
28
718
Average Flow (cfm)
Average Flow (l/s)
108
51
Pressure Req'd (psi)
Pressure Req'd (mpa)
80
Supply Line Size (in)
Supply Line Size (in)
1
1
Minimum Lift (in)
Minimum Lift (mm)
3/8"
10
Skid Quantity
Skid Quantity
6
6
Model No.
Model No.
AF01124-6
AF01124-6
Capacity (lbs)
Capacity (kgs)
75,000
34,000
Length (in)
Length (mm)
60
1524
Width (in)
Width (mm)
30
610
Height (in)
Height (mm)
36
716
Average Flow (cfm)
Average Flow (l/s)
132
63
Pressure Req'd (psi)
Pressure Req'd (mpa)
80
Supply Line Size (in)
Supply Line Size (in)
1
1
Minimum Lift (in)
Minimum Lift (mm)
3/8"
10
Skid Quantity
Skid Quantity
6
6
Move Industrial Loads With Air
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All-In-One
Solution
The Air Skid Rigging Kit puts everything you need for air caster rigging jobs in one Knaack box. With room for six Air Skids, replacement air casters, and 85 ft. of hose, this thing makes sure everything is grouped together and ready to go.
Safe
Travel
The Knaack boxes keep your Skids and all of the extra goodies safe from the elements, allowing you to not worry about ruining the contents of the box and continue doing the job as rough as you want. As soon as you’re at the job site or you’re ready to utilize the Skids in your facility, bring ‘em out of the box and you know they’re the same as you put ‘em in.
Forklift
Compatible
The bottom of the Rigging Kit box has a built-in space to allow the box to be picked up via forklift and moved to the move site. Simply move the box, set it down, open it up, and set up your air skids and hoses. Next thing you know, you’re moving tens of thousands of pounds by hand.

Air Platform Video Library

How Does Air Caster Technology Work?

We exist to create material handling solutions for moving and positioning heavy and difficult to position loads with low friction, omnidirectional movement. The Air Caster is a pneumatic device that forms a lubricating film of air between the load and floor surface, similar in principle to a hovercraft or an air hockey table. We provide material handling products and solutions for heavy loads when frictionless, omnidirectional movement is critical.

 

Frequently Asked Questions
What's Included in the Rigging Kit?

The Air Skid Rigging Kit comes fully equipped with 6 Air Skids, 2 spare Air Bearings, a 6-port Air Skid Controller, and six 32-foot hoses, all designed for efficient and secure operations. It also includes an 85-foot supply hose, Velcro ties for organized hose management, a crank handle for convenient hose storage, and a dead-man control for safety, ensuring the system operates only when engaged. Everything is neatly stored in a durable Knack Box, providing a compact and portable solution for all your rigging needs.

What is an Air Bearing?

An air bearing or air skid is a low friction system that uses a thin film of air to lift and float a load above a floor surface. Rather than relying on wheels, rollers, or tracks that create friction and require significant force to move, an air bearing eliminates contact between the load and the floor entirely. The result is near-zero friction, allowing a single operator to glide a load weighing tens of thousands of pounds with minimal effort. Airfloat has been engineering air bearing systems for industrial material handling for over 50 years, with applications ranging from aerospace assembly to power plant maintenance. 

Will air casters work on my floor?

Many people believe a perfect floor, polished to a mirror finish, is required in order to use air caster technology. Most Airfloat equipment is designed to operate on machine-troweled concrete. However, the floor does need to be reasonably flat and level. View our flooring specifications or call 800-888-0018 today to speak with an application engineer to discuss your flooring conditions.

How Does an Air Caster System Work?

An air caster system works in three steps: inflate, float, and move. First, compressed air flows through a hose to the air caster manifold. The manifold distributes air to each air caster in the set. As the air casters inflate, they create a thin pressurized film between the load and the floor. This film supports the full load and eliminates almost all friction. Once floating, the load can be pushed, pulled, or rotated in any direction with minimal effort. When the air supply is shut off, the air casters deflate and the load settles back onto the floor. No power other than compressed air is needed, and if the air supply is lost, the load simply lowers gently to the floor. 

What are the air requirements?

Most plant air systems and adequate pressure (usually over 80 psi) for air caster technology. However, make sure the airflow is strong enough for the equipment you’re looking into. The required air consumption for the efficient operation of air casters is 3 SCFM per foot of air bearing perimeter.

In what sizes are Airfloat air skids available?

Airfloat Air Skids range in size from 10 inches to 54 inches, with single-skid capacity from 500 pounds to 60,000 pounds per skid. Custom sizes are also available.

What if air pressure in my system fluctuates greatly?

If total plant air demand in your facility causes pressure to fluctuate greatly, a regulator will be needed to give a constant supply pressure. If supply pressure remains fairly constant (80-100 PSI), a regulator is not required. Regulators that are required for controls or components will be built into the equipment.

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