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Brand Division Of Align Production Systems

Air Skid Field Guide

For rigging and millwright professionals

Skid Size Calculator

Enter your load and floor type to find the right skid configuration.

How many skids? Fewer is generally better — 4 skids is the standard starting point. Use 6 skids for heavier loads or where better load distribution is needed. Larger multi-skid combinations are available for very heavy equipment — contact the factory for system design.
Lifting capacity is officially rated for "good concrete" conditions only. Floor condition adjustments shown are estimates based on AirFloat airflow data — confirm with the factory for critical applications.

Bearing Specifications

AirFloat High Performance Air Bearings — standard stocked sizes. Capacities rated for good concrete floors.
Size Capacity (lbs) Op. Pressure (psi) Inlet Airflow — Good Floor (SCFM) Bearing Weight (lbs)
12"3,00033.31/8" NPT10.83.5
17"6,25034.73/8" NPT165.5
20"8,25035.93/8" NPT186.5
24"12,50035.73/8" NPT2212
30"21,25036.63/8" NPT28.413.5
36"31,25036.81/2" NPT34.420.5
48"52,50035.01/2" NPT47.231.5
Capacities are for good concrete. Epoxy floors allow slightly smaller bearings; poor concrete may require sizing up. Supply pressure must account for line losses above the internal operating pressure listed. Bearings use an abrasion-resistant urethane diaphragm. Stainless steel backplate options available for washdown or corrosive environments.

Compressor Sizing Guide

Always size on airflow (SCFM) — not horsepower. Includes ~25% safety margin.

Best practice add-ons: air receiver tank (stabilizes flow), 1"–1.5" supply hose for large systems, high-flow fittings, dryer/filters for indoor use.
Size up if: hose run >50 ft, multiple fittings, supply pressure <100 psi, outdoor/uneven floors, or customer wants future flexibility.

Quick Selection Rules

Required Airflow Recommended Compressor
Up to 100 SCFM15–25 hp electric rotary screw
100–150 SCFM25–30 hp electric rotary screw
150–200 SCFM30–50 hp OR 185 CFM diesel
200–300 SCFM375 CFM diesel
300+ SCFM375–600 CFM diesel

Supply Hose Sizing Guide

Select hose ID based on total system airflow and run length. Undersized hose = pressure drop = poor bearing performance.

Every fitting, coupler, and manifold adds resistance. For runs with multiple connections or >100 ft, always size up one step. Use high-flow fittings — standard couplers are a common bottleneck that causes more pressure loss than the hose itself.

AirFloat Supply Hose Reference (80 psi source)

Flow Up to 50 ft hose 50–150 ft hose
50 SCFM1/2" ID3/4" ID
75 SCFM3/4" ID3/4" ID
100 SCFM3/4" ID3/4" ID
150 SCFM1" ID1" ID
200 SCFM1" ID1" ID
300 SCFM1-1/4" ID1-1/4" ID

Pressure Drop Reference — per 100 ft at 80 psi supply

Hose ID 50 SCFM 75 SCFM 100 SCFM 125 SCFM 150 SCFM 200 SCFM
1/2"21.6 psi50.4 psi— (exceeds)
3/4"2.6 psi7.2 psi11.6 psi17.6 psi21.2 psi
1"0.6 psi1.6 psi2.8 psi3.4 psi4.0 psi5.4 psi
1-1/4"0.4 psi0.6 psi0.8 psi1.0 psi1.2 psi1.6 psi

*Green = acceptable (<10 psi drop). Amber = marginal. Red = size up. Values are per 100 ft — scale proportionally for your actual run length.

Floor Requirements

Floor condition is critical to system performance. Review before every job.

Flatness Spec

Straightedge Length Max Deviation
6"1/16"
3 ft1/8"
10 ft1/4"
12 ft3/8"

Undulations must be non-abrupt with well-rounded edges. Abrupt irregularities must be repaired.

Levelness Limits

Manual  Max slope 0.1% per 10 ft run (1/8" rise in 10 ft)
Power-driven  Max slope 0.2% per 10 ft run (1/4" rise in 10 ft)

Unleveled floors cause drift — a guide wheel or power drive is required on sloped surfaces.

Floor Condition Checklist

Surface: Smooth machine-troweled concrete or better. No rough or textured surfaces.
Porosity: Non-porous. Porous floors bleed air pressure. Seal or overlay if needed.
Cracks: Hairline OK. Wider cracks must be filled and sealed.
Expansion joints: Avoid in path of travel. If unavoidable, fill with backer rod + flexible epoxy, sand flush.
Projections: Bolts, cover plates must be flush. Blind holes <3/4" dia. acceptable but fill if unused.
Overlays: Steel, plastic, Masonite, or non-textured linoleum. Max thickness 1/32" without a ramp transition.

Bridge & Ramp Transitions

Use light gauge sheet metal to bridge seams or ramp to different floor levels. Bridge/ramp must be longer than the bearing diameter so only one edge is transitioned at a time. Add a slight break 2" from leading and trailing edges to keep contact with floor.

Common Questions

An air skid inflates a rubber diaphragm (the air caster) against the floor, creating a thin pressurized air film — like a low-friction air hockey puck. The load floats on this film at roughly 35 psi internal pressure. This allows one or two people to move loads of tens of thousands of pounds with very little push force. Coefficient of friction is typically 0.005–0.01 on a good floor, roughly 10–20× easier than wheeled dollies.

Use the Skid Sizer section to calculate. The basic rule: divide total load weight by number of skids to get load per skid, then add a safety margin. Lifting capacity is rated for “good” concrete — on epoxy floors you can often use a smaller bearing; on poor concrete you may need to step up. All standard sizes (12″ through 48″) are stocked.

Fewer skids is generally better — 4 is the standard starting point and works for most jobs. Use 6 skids when the load is heavier, requires more support points, or needs better load distribution (long or wide equipment, high center of gravity, etc.). For very heavy or oversized loads, larger combinations of skids can be configured — contact the factory for system design help.

Size on SCFM (airflow), not horsepower. Use the Compressor Guide section for exact requirements by model and quantity. For plant use, electric rotary screws are the standard. For outdoor/mobile jobs, towable diesel compressors (185 CFM or 375 CFM) are the go-to. Always size up for long hose runs (>50 ft) or multiple fittings.

The floor is the most critical factor. You need smooth machine-troweled concrete (or better), a non-porous surface, and good flatness (no more than 1/4″ deviation under a 10 ft straightedge). Hairline cracks are fine; wider cracks need to be filled. Expansion joints in the travel path should be avoided or filled with flexible epoxy. For rough or porous floors, steel or Masonite overlays are a cost-effective solution. See the Floor Requirements section for full specs.

Use the Hose Sizing section for a full recommendation. The quick rule: 3/4″ ID handles most systems up to ~130 SCFM on runs up to 150 ft. Step up to 1″ ID for flows above 130 SCFM or any large system. The biggest mistake is undersizing the supply hose — pressure drop kills bearing performance. Also watch your fittings; standard couplers can restrict flow more than the hose itself.

Standard bearings use a high-performance abrasion-resistant urethane diaphragm — durable, flexible, and well-suited for industrial floor surfaces. Stainless steel backplate options are available for washdown environments or applications with corrosives present.

Most items are in stock and ready to ship. If something is out of stock it’s typically available within 4–6 weeks. Rigging kits (complete sets with manifold, pendant, and hoses) are the easiest way to order — everything in one part number. Ships LTL. All that’s needed is a PO with line items and dollar amounts.

Can't find your answer?

For unusual floor conditions, high center-of-gravity loads, custom bearing sizes, or complete system design, contact us.

1 (800) 888-0018 CONTACT SUPPORT
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